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Bearing Industry

Realize digital management of production and equipment, etc

Bearing Industry

Learning AI scheduling engine

Support multiple varieties and small batch characteristics of the bearing industry.

  • Introducing AI algorithms to support rapid mold change (SMED) and dynamic scheduling to reduce waiting waste

  • Transform manual scheduling experience into a scheduling strategy, based on resource constraints such as equipment, molds, and personnel for intelligent scheduling

  • Support order disassembly, priority allocation, and flexible response to customer delivery requirements

  • Resource analysis and production capacity balance and warning, dynamic scheduling of bottleneck processes, improving the feasibility of on-site planning.

  • On site scheduling optimization, automatic rearrangement of plans and early warning of delivery risks in case of emergency insertion or equipment abnormalities

Batch management and tracking

Based on barcode technology for warehouse logistics management, achieve dynamic visualization of logistics

  • Bind raw material batches, record semi-finished product circulation records, and achieve batch tracking

  • Optimize multi-level inventory management of materials and standardize warehousing operations

  • Drive the process flow of raw materials and semi-finished products based on production performance

  • Automatically verify material matching before assembly process to avoid material shortage

  • Improve the ability to respond to production changes and achieve real-time collaboration between production and warehousing

Process control and on-site execution

Digitized, integrated, and intelligent on-site operation management for machining and assembly.

  • Electronic indication of process rules to achieve paperless application of grinding processes

  • Electronic dispatching of workers to equipment/workstations, integrated with DNC program issuance, to achieve work order collaboration

  • RFID/barcode scanning verifies materials and process documents to avoid human errors and prevent errors and mistakes

  • Real time monitoring of the progress, equipment status, and quality indicators of each workstation, displayed through visual dashboards

  • Timely feedback of production abnormalities and full process tracking

  • Support custom ring matching models, automatically calculate inner and outer ring matching, efficient and accurate.

Intelligent upgrade of process quality

Integrate, control, and analyze capabilities to free employees from low value repetitive labor.

  • Customize inspection strategies, combine grinding and assembly to automatically create inspection tasks, issue, remind and execute them

  • Integrate with detection equipment to automatically obtain detection data and automatically determine the results

  • Digital quality inspection application, combined with inspection data to achieve CP/CPK analysis, truly realizes process quality control

  • The quality inspection results are linked with the conveying device to strictly control the circulation of defective products in the process

The entire manufacturing and operation process is clear at a glance

Hierarchical visualization management of intelligent factories based on real-time workshop data.

  • Production monitoring based on real-time data from machining and assembly sites

  • Dynamic analysis of core indicators such as production efficiency, first pass rate, and energy consumption

  • Multi dimensional visualization data display of machining and assembly production lines

  • Attribution of costs such as working hours, materials, and waste to support refined improvement

  • On site multi-dimensional abnormal alarm and tracking

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Based on the needs of different roles, ZQSOFT integrates manufacturing and operational software products to provide you with a precise one-stop solution.
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