MES (Manufacturing Execution System) needs to obtain relevant process, quality, and output data during the production process in order to achieve the goals of digitalization, transparency, and real-time production.
The obtained data provides basic support for MES to monitor equipment operation status, process management, production management, quality control, etc. The following are common data acquisition methods in MES systems:
Automation equipment integration
Automation equipment integration is one of the most important ways for MES systems (especially in intelligent factories) to collect data. By connecting and integrating with automated equipment on the production line, such as mixing machines, extrusion lines, molding machines, etc., the MES system can obtain real-time information on the equipment's operating status, production data, and process parameters. This method can achieve automatic data collection and real-time transmission, improving the accuracy and efficiency of data collection. The integration of automation equipment has become a standard feature in the construction of smart factories and digital factories.
IoT IIOT technology
Intelligent devices can obtain real-time data through device integration, while devices with low levels of intelligence often cannot obtain it through this method. This requires the installation of some devices to achieve the purpose of obtaining data.
For example, by installing sensors on key equipment, various parameter data such as temperature, humidity, pressure, and vibration can be collected in real-time. These data are transmitted to the MES system through IoT technology, providing strong support for production management and quality control.
Barcode and QR code scanning
In traditional factories, barcode and QR code scanning are commonly used data collection methods in MES systems. By deploying barcodes or QR codes on vehicles or materials and using scanning devices (usually PDAs) to read the information, data collection can be quickly and accurately achieved. This method is suitable for scenarios such as material tracking and quality tracing on the production line.
RFID wireless radio frequency identification
In highly automated and intelligent factories, MES often uses RFID technology to identify and obtain data.
RFID wireless radio frequency identification technology can automatically identify and read tag information through wireless signals. Compared with barcode/QR code scanning, RFID has a higher degree of automation, avoiding errors and omissions that may occur due to human involvement. In MES systems, RFID technology can be used for material management, quality tracking, and tooling tracking.
API interface and data exchange
API interface is an important channel for data exchange between MES system and other business systems. Through API interfaces, MES systems can share data and collaborate with ERP, PLM, and other systems. Enterprises can develop or customize API interfaces to achieve seamless integration between MES systems and other systems. This approach can break down information silos, achieve data integration and sharing, and improve the value and efficiency of data utilization.
Manual input and import
Manual input is the most basic and traditional data collection method. During the project construction process, it may be found that the equipment cannot be connected or the system cannot be integrated. In this scenario, MES can only obtain data through input or import
Manually input data or import files through the MES system interface by the operator. This method is suitable for scenarios with low real-time requirements.
ZQSOFT has been deeply engaged in the manufacturing field for more than 20 years, and has accumulated rich implementation experience in this field. It can provide customers with suitable solutions based on industry characteristics and actual performance application scenarios. ZQSOFT can rely on its professional technical team and mature product system to meet the diversified information needs of enterprises and help enterprises move forward steadily on the road of intelligent transformation.
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Smart manufacturing, as the key to industrial upgrading, has become an important engine for promoting industry development and enhancing corporate competitiveness. Against this backdrop, ZQSOFT, with its profound technical accumulation and rich industry experience, continues to provide customers with leading IoT technology, smart manufacturing solutions, and MES/MOM/APS systems.
As a technological leader in the industry, ZQSOFT continuously promotes the deep integration of digital transformation and intelligent manufacturing, committed to providing the most competitive solutions for the global manufacturing industry. We will continue to uphold the core concept of 'innovation-driven, intelligent manufacturing', helping our customers stand out in the fierce market competition and stay at the forefront of industry development.
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